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Four-quadrant Inverter
WindSun is among the earliest Chinese producers that started research and development of inverter (four-quadrant) uses for hoists. Product voltage and power ranges from 380V to 10,000 V and from dozens of kilowatts to thousands of kilowatts, respectively. WindSun hoist inverter project has been included into national torch plan and received the grant from the Ministry of Science and Technology. Advanced vector control that can work without rotary encoder if necessary are used for WindSun high voltage four-quadrant (energy feedback type) inverter. The main difference between vector control and conventional V/F control lies in that the former can differentiate reactive current from active current (torque current), adjust reactive current relative to the load changes during hoisting process to optimize the output torque which may as high as 2.5 times of the rated value.
1、A four quadrant inverter provides energy feedback with the electrical circuit of its power unit indicated as below. Both rectifying side and inverting side use the most advanced IGBT power components and controlled via SVPWM.
2、When the motor is driving, energy flows to the motor through rectifier circuit and inverter circuit and the inverter is working in the first and third quadrants. The input voltage and current waveforms are indicated as below.
3、When the motor is generating, the energy it produces is sent back to the bus voltage through the diodes at inverting side. When the DC bus voltage exceeds a certain value, the energy feedback control at rectifying side is started to invert DC to AC, which is provided back to the grid by controlling the inverter voltage phase and amplitude. At this time, the inverter is working in the second and fourth quadrants. The input voltage and current waveforms are indicated as below.
1、Vector control, fast response
The current vector of AC motor’s stator is measured and controlled to control the exciting current and torque current of the AC motor under field orientation principle, thereby controlling AC motor’s torque. The faster the starting quarter, the faster the torque dynamic response, the higher the speed regulation and the higher the loading capacity. Asynchronous and synchronous motors can be driven.
2、Multi-machine linkage, power balance
The inverter provides master/salve control function. Multiple inverter can form a master/slave control network through data buses with one of them as the master and other salves. The master connects the real-time states of salves and send frequency and torque commands to slaves, a way that balances powers and provides comprehensive control of all inverter. This control technology is suitable to applications that require balanced power, such as belt conveyor and friction hoist.
3、Waveform Display and Analysis
Main control system monitors input current, input voltage, output voltage and output current and displays their waveforms in a real-time manner, and also performs harmonics analysis for the voltage and current of each phase, a way that helps users get electrical parameters of the device.
4、Black Box
The inverter is able to record operating state and display data automatically, through which, output voltage, output current, preset frequency, operating frequency, input current and input voltage at 200 points (100 ms) can be checked, easy for daily maintenance.
5、Unit Temperature Alarm
Main control system monitors and displays each power unit’s temperature in a real-time manner. When two or more units exceed the preset warning temperature, a combined optical and audible alarm will be sent to the user who will then time settle problems that cause the over-temperature, such as air blower trip or blocked filter.
6、Easy Industrial/Variable Frequency Switching
Variable frequency to industrial frequency: The inverter drives the motor to industrial frequency and adjusts its own output voltage by detecting the frequency, phase and amplitude of industrial frequency grid. After that, the motor is detached from inverter and connected to grid. Industrial frequency to variable frequency: After the motor is detached from grid and connected to inverter, inverter directly outputs voltage vector by detecting frequency, phase and amplitude of industrial frequency grid. This technology can satisfy the requirements for comprehensive motor control and soft-starting of large-capacity motors.
7、High/low Voltage Ride Through,No fear of fluctuation
If the main power source fails or dips abruptly or the industrial power grid is switched, the inverter is able to continue operating within a certain time after the grid recovery by its high/low voltage ride through technology that increases grid adaptability.
8、Other Technical Information
Dual Power Supply Circuit:Secondary coil of the transformer is used as a backup control power supply to ensure safety when the system is operating.
High Power Density:Small unit volume and modularized design; compact device that requires a small space.
DC Injection Braking:When the motor is rotating (10Hz or lower frequency), direct current is injected for braking to change the motor from rotation to stop.
Current Limiter:If the current exceeds the preset limit when the VFD is operating, the current can be decreased by lowering frequency until it is lower than the preset limit; then, the normal operating frequency will be recovered.
Over-Voltage Stall Protection:The VFD can increase extend the frequency lowering time if the motor generates electricity or the bus voltage is increased during the frequency lowering period, in order to prevent stall caused by bus over-voltage.
Multiple controls:Multiple controls are available, including local control, remote box control and DCS control, supporting MODBUS, PROFIBUS and other communication protocols. Frequency can be set either locally or through communication. Frequency presetting and acceleration/deceleration are supported.
Adaptive Acceleration/Deceleration :The VFD adjusts acceleration time or limits motor’s operating frequency given motor’s load current in order to limit the current, protecting against over-current during acceleration. The VFD adjusts the frequency lowering time given the bus voltage to protect against over-voltage during frequency lowering.
Product Model | JD-BP37/38-T | |
Applicable Motor Power (kW) | 200kW-3250kW(4 electrode motors are the standard option and 6-12 electrode motors are selected depending on the current) | |
Output | Rated power (kW) | Power at rated voltage of the motor |
200kW-3250kW | ||
Rated current (A) | Current at rated voltage of the motor | |
Over load capacity | Continuous for 105% of current load | |
1 minute for 130% of rated load | ||
3 seconds for 150%of rated load | ||
Output voltage (kV) | 3 phase: 0-6kV, (0-10kV) | |
Waveform | Multiplex SPWM sine waveform | |
Input
| Phase number, frequency, voltage | 3 phase, 50Hz, 6kV (0kV) |
Permissible fluctuation | Voltage: -10%~+10%, frequency: ±5%, continuous operating with lowered loads is permitted when the frequency is lowered by 10% ~ 35% | |
Basic Parameters | Start frequency | 0—10Hz, can be preset |
Precision | Analog setting: 0.3% (25±10℃) of the maximum set frequency or lower Digit setting: 0.02% (-10~+50℃) of the maximum set frequency or lower | |
Resolution | Analog setting: 0.2% of the maximum set frequency Digit setting: 0.01 Hz (when the set frequency is lower than 99.99Hz) or 0.1 Hz (when the set frequency is higher than 100 Hz) | |
Efficiency | >98% (rated output) | |
Power factor | >0.95 | |
Control | Acceleration/Deceleration time | 0.1~6000.0S, acceleration time and deceleration time can be set separately. |
V/F characteristic | Up to the selected V/F curve | |
PID | PID parameters are set manually | |
Auxiliary functions | V/F curve, low frequency compensation, rated current, current protection limit setting | |
High voltage isolation | Electromagnetic coupling and multi-channel fiber optic transmission | |
Control power supply’s input | AC 220V 2kVA | |
Operating | Operation | Local (touch panel or switch on the cabinet door) operation, remote control operation and host cooperation (optional) |
Frequency setting | Digit-setting on the touch panel, multi-speed setting, analog signal setting from external control (DC4-20mA) | |
Operating state output | Relay state output, inverter failure, alarm, operating/stop state indicators | |
Touch panel | Input/output voltage, input/output current, set values, unit failure state, operating state, transformer state, unit bus voltage, etc. | |
Protections | Motor overcurrent, inverter over-voltage, inverter under-voltage, unit over-current, unit over-voltage, unit over-heating, unit input phase loss and fiber optic communication error. | |
Environment | Working place | Indoor, free from corrosive or conductive atmosphere, dust, direct sunshine and elevation lower than 1000 m |
Ambient temperature/humidity | -10℃~+40℃ / 20~90%RH without condensation | |
Vibration | 5m/ s² (<0.6g) | |
Storage temperature | -20~+65℃ (applicable to short-term storage, e.g., in transportation) | |
Cooling method and enclosure IP grade | Forced air cooling /IP31 |
inverter model | Motor power | Dimensions | Weight (kg) | ||
Width (W) (mm) | Depth (D) (mm) | Height (H) (mm) | |||
JD-BP37-280T | 280 kW/6kV | 2200 | 1700 | 2120 | 2400 |
JD-BP37-315T | 315 kW/6kV | 2200 | 1700 | 2120 | 2465 |
JD-BP37-355T | 355k W/6kV | 2200 | 1700 | 2120 | 3050 |
JD-BP37-400T | 400 kW/6kV | 2200 | 1700 | 2120 | 3120 |
JD-BP37-500T | 500 kW/6kV | 2200 | 1700 | 2120 | 3160 |
JD-BP37-560T | 560 kW/6kV | 2200 | 1700 | 2120 | 3490 |
JD-BP37-630T | 630 kW/6kV | 2200 | 1700 | 2120 | 3650 |
JD-BP37-710T | 710 kW/6kV | 2200 | 1700 | 2120 | 3825 |
JD-BP37-800T | 800 kW/6kV | 2200 | 1700 | 2120 | 4385 |
JD-BP37-1000T | 1000 kW/6kV | 2200 | 1700 | 2120 | 4430 |
JD-BP37-1120T | 1120 kW/6kV | 3300 | 1700 | 2420 | 5520 |
JD-BP37-1250T | 1250 kW/6kV | 3300 | 1700 | 2420 | 5560 |
JD-BP37-1400T | 1400 kW/6kV | 3300 | 1700 | 2420 | 5600 |
JD-BP37-1600T | 1600 kW/6kV | 3600 | 1700 | 2420 | 5850 |
JD-BP37-1800T | 1800 kW/6kV | 3600 | 1700 | 2420 | 5920 |
JD-BP37-2000T | 2000 kW/6kV | 3600 | 1700 | 2420 | 6090 |
JD-BP37-2500T | 2500 kW/6kV | 5500 | 1700 | 2420 | 6090 |
Specifications and Dimensions of JD-BP37-T (6KV) (not including switchgear/wiring cabinet)
Note:
The above dimensions are only for reference and subject to actual products.
This document is subject to regular updates due to product upgrading. Please follow the latest product manual if you need to purchase our products.
inverter model | Motor power | Dimensions | Weight (kg) | ||
Width (W) (mm) | Depth (D) (mm) | Height (H) (mm) | |||
JD-BP38-250T | 250 kW/10kV | 2800 | 1700 | 2120 | 3500 |
JD-BP38-280T | 280 kW/10kV | 2800 | 1700 | 2120 | 3520 |
JD-BP38-315T | 315 kW/10kV | 2800 | 1700 | 2120 | 3540 |
JD-BP38-355T | 355 kW/10kV | 2800 | 1700 | 2120 | 3560 |
JD-BP38-400T | 400 kW/10kV | 2800 | 1700 | 2120 | 3580 |
JD-BP38-450T | 450 kW/10kV | 2800 | 1700 | 2120 | 3600 |
JD-BP38-500T | 500 kW/10kV | 2800 | 1700 | 2120 | 3600 |
JD-BP38-560T | 560 kW/10kV | 2800 | 1700 | 2120 | 3620 |
JD-BP38-630T | 630 kW/10kV | 2800 | 1700 | 2120 | 3725 |
JD-BP38-710T | 710 kW/10kV | 2800 | 1700 | 2120 | 3900 |
JD-BP38-800T | 800 kW/10kV | 2800 | 1700 | 2120 | 3965 |
JD-BP38-1000T | 1000 kW/10kV | 2800 | 1500 | 2120 | 5680 |
JD-BP38-1120T | 1120 kW/10kV | 2800 | 1500 | 2120 | 5700 |
JD-BP38-1250T | 1250 kW/10kV | 2800 | 1500 | 2120 | 5755 |
JD-BP38-1400T | 1400 kW/10kV | 2800 | 1500 | 2120 | 6050 |
JD-BP38-1600T | 1600 kW/10kV | 2800 | 1500 | 2120 | 6445 |
JD-BP38-1800F | 1800 kW/10kV | 4100 | 1700 | 2420 | 9250 |
JD-BP38-2000F | 2000 kW/10kV | 4100 | 1700 | 2420 | 9280 |
JD-BP38-2250F | 2250 kW/10kV | 4100 | 1700 | 2420 | 9330 |
JD-BP38-2500F | 2500 kW/10kV | 4100 | 1700 | 2420 | 9380 |
JD-BP38-2800F | 2800 kW/10kV | 4400 | 1700 | 2420 | 9900 |
JD-BP38-3250F | 3250 kW/10kV | 4400 | 1700 | 2420 | 9950 |
Specifications and Dimensions of JD-BP38-F (10KV) Assemblies (not including switchgear/wiring cabinet)
Note:
The above dimensions are only for reference and subject to actual products.
This document is subject to regular updates due to product upgrading. Please follow the latest product manual if you need to purchase our products.
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